As demand for artificial intelligence and digital infrastructure surges, fabricating reliable cooling systems plays a central role in data center construction. Don’t let poor pipe fit-up and fabrication errors put your operations at risk. Maplevale Fabrications provides precision custom pipe fabrication, structural steel, in-house Revit MEP detailing, and shop trial fitting to keep your project on schedule.
Send Your SpecsThere’s no room for guesswork when even the smallest errors can lead to costly field modifications and setbacks during installation or commissioning.
Maplevale’s off-site data center fabrication process combines in-house Revit MEP detailing with dimensional checks and shop trial fitting. By completing more fabrication in a controlled environment, we help reduce field rework and the demands placed on your installation crews.
Our experience includes complex process piping, cooling piping, and glycol systems delivered under demanding schedules. We bring this extensive fabrication expertise directly to your data center construction project, delivering scalable solutions that maximize value, optimize costs, and adhere to your critical infrastructure requirements.
We fabricate carbon steel, stainless steel, and aluminum components to meet compliance standards under:
Maplevale offers typical lead times of 2–3 weeks on many custom fabrication orders and can accommodate urgent work or revised priorities where shop capacity allows.
Our Revit MEP detailing identifies conflicts among data center piping, equipment connections, structural supports, and surrounding systems before fabrication begins, ensuring components meet tight tolerances.
Not all projects start with a complete set of engineering drawings. Unlike most shops, we work with your field dimensions or sketches to develop proper fabrication drawings.
Maplevale is a signatory to UA Local 67 and UA Local 46, the United Association of Journeymen and Apprentices of the Plumbing and Pipefitting Industry of the United States and Canada.
Our manufacturing workflow follows the same documented process across our shop, adapted to the rigorous demands of your data center infrastructure.
Send us the mechanical drawings, piping specifications, equipment connection details, and project schedule. We’ll review the package and scope the fabrication work from there.
Our detailer builds a 3D Revit model and develops shop drawings before any materials are ordered, ensuring structural supports and mechanical components are dimensionally correct before data center fabrication starts.
We source piping, fittings, and structural materials in line with your approved specifications. Materials are checked upon arrival, with supporting records maintained where traceability is required.
Components are cut, formed, and fitted to the approved drawings. We check critical dimensions and trial-fit applicable assemblies to verify alignment before welding, preventing issues during on-site construction.
All welding is performed by CWB-certified welders, in accordance with safety standards and approved welding procedures for structural and mechanical fabrication.
Completed welds and assemblies undergo the required inspections and testing. Dimensional checks, visual inspections, and any specified additional testing support quality control and safety performance.
Where required, stainless-steel components are pickled and passivated. Carbon-steel components receive the specified preparation or finish before final inspection and shipment.
Finished components receive a final quality assurance check and identification tagging before shipping via Maplevale’s flatbed, tri-axle stepdeck, or five-ton fleet, or installation on-site through our mobile welding service.
Maplevale consistently demonstrates strong technical capability, dependable delivery, and a commitment to fabricating piping systems that meet demanding project specifications and construction schedules. Their high-quality shop fabrication, attention to detail, and accuracy support efficient field installation while minimizing on-site modifications. Their team is responsive and collaborative, and W.A. Stephenson Mechanical Contractors Ltd. confidently recommends Maplevale as a reliable fabrication partner.
For more than 20 years, Maplevale Fabrications has been a leader in Pipe Fabrication and has always been an important contributor to our project’s successes.rnrnMaplevale Fabrications seems to find a way to be a supportive, key contributor to each and every project they execute, providing me with exceptional service, quality product, and very competitive pricing.
We have been partnering with Maplevale since 2024.rnFrom tight deadlines to large scale projects, they have consistently accommodated our needs and met our expectations. Their reliability, responsiveness, and quality of work make them a trusted partner.
From new construction to cooling-system upgrades and retrofits, our range of data center fabrication capabilities helps contractors deliver the piping and structural components their systems depend on.
Pipe supports, brackets, equipment frames, and other structural components are built to accommodate critical dimensions and connection points, providing efficiency and seamless integration.
Custom carbon steel and stainless steel piping up to 108” in diameter, applicable to chilled-water, condenser-water, glycol, and other mechanical cooling infrastructure, subject to material and specifications.
Custom equipment bases, frames, brackets, and mechanical supports are manufactured to meet the criteria for industrial facilities, equipment installations, and mechanical packages.
Custom pipe spools, fittings, equipment connections, and combined mechanical assemblies reduce the amount of cutting, welding, and fitting during on-site construction.
Coordination of piping routes, equipment connections, structural supports, and installation clearances before data center metal fabrication begins to prevent costly fit-up errors and site delays.
Mobile welding services for piping modifications, fit-up adjustments, and quality inspections handle a range of repairs and complex projects on-site.
Fabrication of qualifying pressure-related piping and equipment, as well as custom tank applications, depending on applicable specifications, regulations, and Maplevale’s authorizations.
Shop trial fitting and dimensional checks verify pipe spool alignment, equipment connections, and critical clearances before delivery. We can also account for insulation requirements and provide piping insulation services.
Backed by CWB, NSF/ANSI 61, TSSA, and UA Local 67 credentials, as well as CSA B51, ASME B31.1, or ASME B31.3, Maplevale delivers the structural, mechanical, process, and piping fabrication your data center construction requires.
Maplevale provides custom data center steel fabrication for mechanical and industrial applications. Potential data center applications include chilled-water, condenser-water, glycol, and other liquid cooling infrastructure where the materials, specifications, and fabrication requirements align with our capabilities.
As data centers adopt higher-density computing technology and explore liquid cooling, process piping requirements continue to evolve. We review each project to confirm the scope, applicable standards, and fabrication requirements before proceeding.
Shop fabrication can reduce the amount of work to be completed on-site, particularly for projects with congested mechanical spaces, limited on-site resources, or remote locations.
By fabricating piping assemblies in a controlled environment and checking critical dimensions before shipment, Maplevale helps accelerate data center construction, reduce logistical challenges, and enable faster deployment.
Yes. Maplevale can support custom piping packages, cooling system upgrades, retrofits, and replacement work for data center facilities. Whether you’re adding new data center capacity to existing facilities or preparing process piping for future expansion, we fabricate to the approved design and specified connection requirements.
Yes. Maplevale fabricates piping to engineered isometrics, including expansion loops, guides, anchors, and other thermal movement provisions specified in the drawings. Our job is to meet the required dimensions and tolerances, while the project engineer determines where these components belong. We also account for insulation clearances during fabrication, identifying potential conflicts with supports, hangers, and adjacent components.
Maplevale has completed several boiler piping and glycol heating systems, including work with cold-weather scheduling requirements. These projects provide relevant experience in custom data center piping fabrication and schedule-sensitive work, whether for entire facilities or site-wide expansions. Contact our team to discuss examples comparable to your project’s scope.
Maplevale uses detailed shop drawings, dimensional checks, and, where applicable, shop trial fittings to verify that fabricated assemblies align with approved project requirements. Our team also considers specified equipment connections, structural supports, and installation clearances to help reduce the need for field modifications during data center construction.
Yes. Our off-site manufacturing process includes custom piping assemblies, pipe spools, structural supports, and equipment frames for integration into modular mechanical systems and pre-assembled modules. For contractors using off-site construction methods, prefabricated components can reduce the amount of cutting, fitting, and welding required on-site.
If your data center construction requires complete prefabricated modules, send us the engineered drawings and assembly requirements. We’ll review the scope and confirm which fabrication work Maplevale can support.
Send us your drawings, field measurements, or worn components to get started with a partner you can trust for data center fabrication.